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The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included. |
Prerequisite programs | Prerequisite programs are also referred to as support programs, such as Good Manufacturing Practice (GMP), Good Agricultural Practice (GAP) and Good Hygienic Practice (GHP). Prerequisite programs can be divided into two categories: Infrastructure and maintenance programs. These may include: layout, design and construction of buildings and facilities supplies of air, water, energy and other utilities equipment, including sanitary design, preventative maintenance, calibration and cleaning and sanitation support services, including waste and sewage disposal pest control Operational prerequisite programs. These may include: personal hygiene measures for the prevention of cross-contamination packaging and labelling procedures supplier assurance chemical storage employee training document control internal audit programs traceability and recall programs product integrity and security cold chain management preparation, maintenance and use of starter cultures (for fermented meat products) inspecting and testing regimes, including analytical and microbiological testing control of non-conforming product, processes and facilities animal welfare |
Manufacturing and related handling and storage processes | Manufacturing and related handling and storage processes to control food safety include: heat treatment fermentation and maturation use of starter cultures drying cold storage salting and other water activity related controls (e.g. hot smoking) chemical additives to control water activity, pH and/or preservation (e.g. glucono-delta-lactone (GdL) and liquid smoke) |
Microbiological food safety hazards | Microbiological food safety hazards that commonly occur in ready-to-eat meats include: bacteria: Campylobacter jejuni (poultry) pathogenic Escherichia coli, including enterohaemorrhagic Escherichia coli Clostridium perfringens and C. botulinum Listeria monocytogenes Salmonella spp Staphylococcus aureus Yersinia enterocolitica viruses moulds and fungi parasites algae |
Ready-to-eat meat products | Ready-to-eat meat products refer to meat products intended to be consumed without further heating or cooking and include: cooked, heat-treated or uncooked fermented meat, including cooked fermented meats (CFM), uncooked comminuted fermented meat (UCFM) and other salami-type products pâté dried meat slow cured meat luncheon sausage meat, including processed and manufactured cooked muscle meat, including ham and roast beef other ready-to-eat meat that is susceptible to the growth of pathogens or the production of toxins |
Chemical food safety hazards | Chemical food safety hazards include: cleaning chemicals pesticides veterinary residues chemical additives and levels allergenic substances toxic metals nitrites, nitrates and N-nitroso compounds and levels polychlorinated biphenyls (PCBs) plasticisers and packaging migration |
Physical food safety hazards | Physical food safety hazards refer to objects not normally found in food that may cause illness or injury to the consumer, such as fragments of: bone glass metal plastic wood |
Validation | Validation refers to obtaining evidence to confirm that a HACCP-based food safety program is complete and effective and will deliver the expected food safety outcomes |
Validation evidence | Validation evidence confirms that control measures are capable of being consistently effective and may include: the application of: existing Australian legislative requirements challenge tests peer-reviewed scientific papers targeted scientific reports validation already carried out in other jurisdictions and recognised by the responsible authority mathematical modelling (e.g. predictive microbiology models) industry codes of practice (where implementation by food business is verified during audits) |
Verification | Verification refers to methods and procedures used to carry out monitoring, including sampling and testing to provide evidence that the specifications set by relevant legislation and codes of practice continue to be met |
Equipment | Equipment may include: fermentation rooms filling machines drying and maturation rooms mixers and blenders tumblers cookers injectors mincing machines and slicers or dice machines conveyors packaging machines cooking utensils and knives equipment used for the purpose of conducting analytical tests |
Business standards | Business standards refer to standards or technical specifications set by the system owner based on and in addition to regulatory requirements that relate specifically to food safety |
Relevant legislation, standards, codes of practice and technical specifications | Relevant legislation, standards, codes of practice and technical specifications relating to requirements of ready-to-eat meat manufacture may include: relevant sections of the Australia New Zealand Food Standards Code relevant Australian standards, including the Australian Standard for the Hygienic Production and Transportation of Meat and Meat Products for Human Consumption (AS 4696:2002) Australia Export Control Act, 1982 AQIS Export Control (Meat and Meat Products) Orders, 2005 international protocols, such as those of the Codex Alimentarius Commission customer food safety requirements, including intended use state or territory regulations, codes of practice and guidelines |
Hurdle technologies | Hurdle technologies refer to the application of a combination of different processing methods or techniques or treatments to achieve safe food outcomes |
Test methods | Test methods include methods used to measure: E. coli, Salmonella, coagulase positive staphylococci, Listeria monocytogenes in raw materials and final product pH time and temperature of: fermentation maturation or drying smoking cooking or heating weight loss or water activity |
Packaging | Packaging refers to: controlled atmosphere (CA) packaging modified atmosphere (MA) packaging |
Ingredients | Ingredients must comply with the requirements described in the Food Standards Code and may include: raw materials (meat) starter cultures preservatives (e.g. sodium chloride and sulphites) water sodium and potassium nitrate and/or nitrite nitrate spices binders water and ice phosphates and other additives |
Additional reference material | Additional reference material includes guidelines for safe manufacture of smallgoods, Meat and Livestock Australia Ltd, September 2003 |